Material thickness changes the fit

A fold is not infinitely thin. The heavier the stock, the more space it consumes around corners, lids and nested parts.

Paper: about 0.1–0.25 mm

Useful for checking shape and page layout. Thin paper folds tightly and needs little allowance, but it does not predict the stiffness of final stock.

Cardstock: about 0.3–0.7 mm

Common for gift boxes, card decks and lightweight packaging. Score cleanly and test lid clearance because doubled layers at corners add noticeable thickness.

Chipboard and corrugated card: 1 mm and above

Thicker board often needs wider fold allowances, different joints and specialized cutting. ExactFold provides a prototype starting point; production packaging may require a packaging engineer and material-specific tests.

Measure instead of guessing

Use calipers on the exact stock, including coatings or laminates. Make a small test fold and measure the finished result before a large run.